Bespoke Shadow Foaming™

Shadow foaming™ is the process of creating bespoke foam layers that act as an organisation solution for any items or accessories to sit in. Shadow Foaming™ can be cut into any size and depth and is available in a range of colours.

Shadow foaming is a material that is strong enough to withstand daily use. Our customers don’t need to worry about the foam becoming worn and breaking. It is strong enough to withstand continuous use.

There are a wide range of industries that we can create bespoke foams for, such as Hair and Beauty, Schools, Kitchens, in Caravans and mobile homes, in the workplace and at home.

How does it work?

Red Box’s in-house design team can help the customer create perfect bespoke foam layers, regardless of what will be housed in them. Whatever needs to fit into your foam, we can create a bespoke design to fit our customers needs. The Red Box team take a scan of your items, this is then created digitally where our design team create the custom foams.

Once the bespoke shadow foaming design has been completed, using tool paths, the design is cut into the foam using a router. This cuts each shape precisely. The foams are then cleaned up and sent back to the customer, ready to use!

What are the benefits of bespoke Shadow Foaming™?

Shadow Foaming™ acts as an organisation tool, each item has its own slot cut out into the foam, therefore no more rummaging through a tool kit or drawer trying to find what you need. The foam is two-toned, the top layer is black with another colour underneath. So when it is cut to fit an item the colour shows, this means that you can easily see the coloured under layer showing if an item is missing. Not only does it act as an organisation solution, shadow foaming provides a protective layer for your belongings when they are inside their case and prevents items from becoming damaged. Each item in the foam layers comes with a push or pick point. These points allow customers to remove items from the foam layers with ease.